In the current epidemic, masks are in short supply. IkonDrives and distributors are committed to industry solutions and share mask application solutions.
Figure 1 1 Out 2 double station plane mask assembly line
The production line realizes the fully automatic production of flat masks, mainly including coil feeding, folding and pressing, nose bridge rib feeding, mask forming, mask cutting, ear strap feeding and welding, finished product blanking and other processes. The whole production process from raw materials to finished masks, the masks produced are comfortable to wear, no pressure, good filtering effect of masks, fit people’s faces, and can be used in medical, electronics, mining, construction and other industries.
The equipment is composed of a feeding and punching mechanism and a conveying and punching structure, each with an independent PLC control system, and does not require feedback related wiring. With the function of remote communication control, customers can conduct remote monitoring through mobile phones (authorization is required), and manufacturers can remotely upgrade and maintain. If the customer purchases multiple production lines, centralized monitoring of equipment in multiple locations can be realized. It can also be monitored and displayed on the mobile APP, PC computer terminal, or large TV screen.
Figure 2 Topological diagram of the centralized monitoring scheme for multiple mask production lines in different places
1. Selection and configuration
Figure 3 List of materials and accessories
1. HMI : C7H, 7-inch touch screen with 1024×600 resolution, 4G + 512M + SD card storage, 1 LAN port, 2 USB ports, 3 serial ports. support:
1.1. Program download via serial port/U disk/SD card/Ethernet/Haiwin Cloud;
1.2, intelligent management, support cloud/mobile terminal access control, strong operability;
1.3. Original A/B Key security mechanism, multi-language automatic translation, project overview interface;
1.4. Integrated Haiwell Cloud cloud service, built-in Haiwell cloud engine;
1.5. Mobile APP alarm information push, WeChat alarm, mobile payment and other functions;
1.6. Support remote downloading programs to PLC and HMI.
2. PLC: H series PLC, T series PLC
2.1. T series standard type and H series high-performance PLC can be expanded to 7 modules, with one RS232 and one RS485 port;
2.2. The T series supports 2-channel 200K high-speed pulse input and 2-channel 200K high-speed pulse output.
2.3. The H series supports 4/6/8 channels of 200K high-speed pulse input and 4/6/8 channels of 200K high-speed pulse output.
2.4. The program is permanently saved, the program capacity is 48K, and the instructions are rich, which fully meets the needs of on-site logic control.
2. Electrical drawings
Figure 4 Electrical Drawing 1
Figure 5 Electrical Drawing 2
Figure 6 Electrical Drawing 3
Figure 7 Electrical Drawing 4
3. On-site debugging
Figure 8 Drawing design
Figure 9 On-site commissioning and installation
Figure 10 Independent feeding and beating mechanism and control cabinet of conveying and beating ear structure
4. More HMI, PLC, APP monitoring images and on-site working videos involve time protection of intellectual property rights. At the request of Party A, we will share them in the next issue.
Finally, in order to fight the epidemic, we will share the electrical drawings of this control plan for free. Engineers in need, please leave your contact information and email address~